Installation of the new 20-inch water main from the Water Treatment Plant to the intersection of North Meeting and Water Streets has been completed. Temporary paving has also been completed, with only a few cross-street repairs remaining.
Crews continue to transfer customer services to the new main, and customers will be notified prior to any service changeovers. Because service connections have already been installed, disruptions are expected to be minimal.
Construction activities continue along the second phase of the project on U.S. 21/Meeting Street south of the railroad. Overall, the project is approximately 72 percent complete.
Over the next month, crews will focus on final service transfers, system tie-ins, and paving work that will complete most construction north of U.S. 70. Work will then continue along the corridor from Amity Hill Road toward Iredell Memorial Gardens. A final connection between Stockton Street and Five Points will also be completed to tie into the future roundabout project.
Installation of the 20-inch water main has been completed from the Water Treatment Plant to the intersection of North Meeting and Water Streets. Temporary paving operations have also been completed, with only a few cross-street cuts remaining. This section of the project was certified and approved to be placed into service on April 2. Waterline and service cutovers have now started, and final paving repairs will be completed once all changeovers are finished. Customers affected by the transition to the new line will receive advance notification prior to service changes. Because taps have already been installed, the changeover process is expected to take a minimal amount of time. Phase 2 construction activities have also begun along U.S. 21, Meeting Street, and south of the railroad.
Installation of the new 20-inch water main has been completed from the Water Treatment Plant to the intersection of North Meeting and Water Streets. Most paving operations are also complete, with a few cross-street sections remaining.
Pressure testing of the new line has been completed, with one small leak identified and repaired. The line will now undergo final cleaning and disinfection before being submitted for operational approval.
Once approved, crews will begin transferring customer service connections to the new main line. Customers will be notified in advance of their scheduled changeover dates. Because service taps were installed in advance, the transition is expected to be completed efficiently with minimal disruption.
Phase 2 construction activities have also begun along US-21 and South Meeting Street, with additional updates to follow as work progresses.
Paving operations on Brookdale Drive have been completed through the Stockton Road intersection, and final pressure testing is now underway. Once testing is complete, crews will perform decontamination of the new line. After final approval from the North Carolina Department of Environmental Quality and submission of post-decontamination test results, water services will be transferred to the new main. Affected customers will receive a one-week advance notice followed by a two-day reminder prior to the service change.
Paving will continue along Stockton Street as weather allows. Over the next two weeks, crews will begin waterline construction on South Meeting Street, moving north from the Norfolk Southern Railway crossing, and along U.S. 21 heading south from the Amity Hill Road intersection.
Overall project completion is approximately 53%, including work-in-place and stored materials.
Project partners recently walked the newly installed waterline on January 6, 2026 to review the work and plan the next construction steps. During this review, crews identified areas where pavement repairs and curb and gutter replacements are needed to ensure a smooth, uniform roadway once construction is complete.
Work on curb and gutter repairs is expected to begin by the end of the week. These concrete repairs are part of the overall paving process. Paving operations are scheduled to begin the week of January 12, 2026, following the completion of this prep work this week.
Final testing of the new waterline is also underway. One small manufacturing defect was identified and repaired. With testing now successful, crews will begin a cleaning and safety process that includes flushing and disinfecting the line. This process is expected to take about a week and is required before the line can be placed into service.
Construction will continue in multiple areas:
A significant milestone was reached on the Waterline Replacement Project at 1:15 p.m. on December 11, when Crew One, working east from downtown, met Crew Two, working south from the water treatment plant. The crews successfully connected both pipe segments at 809 Stockton Street, completing approximately 12,000 feet of new waterline.
With the line now connected, pressure testing and bacterial decontamination will begin. Once testing is completed and the line is certified and approved for service by the North Carolina Department of Environmental Quality, restoration work - including pavement, concrete, and ground cover - along with cutovers and service connections, can proceed.
Some restoration work will begin immediately where construction conditions allow.
Work on the Water Line Replacement Project continues to move forward, improving water service and reliability across Statesville.
Construction has finished in the Water Street area and has now progressed along Stockton Street to Brevard Street. Crews have also completed the interstate crossing, which is now in place and ready for connection to both the Water Treatment Plant extension and the Carolina Avenue connection.
Pipe installation has passed Iredell Memorial Hospital and continues southward along Brookdale Drive.
Once pressure testing and disinfection are complete, the project team will submit this section to the State of North Carolina for approval to place the new waterline into service.
After the system is approved, crews will begin cross-over and service connections to the new pipe, followed by final street repairs in the affected areas.
To date, the city has submitted for and received reimbursement of $2,957,173, representing 14.8% of the project’s total $20 million in grant funding.
Major progress has been made on the City’s ongoing Water Line Replacement Project, with approximately 20% of the total work now complete. Pipe installation along Water Street and North Center Street has been completed, with only tie-in connections and final paving remaining. With this section finished, the project has continued moving eastward and has made significant progress on Stockton Street. Crews expect to move past the Municipal Complex and Harrill Street by late October as the project continues toward the five-points area and the Brookdale Drive connection.
The bore under I-40 has been completed and is ready for the installation of the 24-inch water pipe during the week of October 13. Once installed, this section will connect with the pipe already in place under Morrison Creek from the water treatment plant. Work along Brookdale Drive has reached the Hartness Road intersection, and with this section nearly complete, major impacts to Iredell Memorial Hospital will soon be over.
As with many projects involving older infrastructure, crews have encountered some unknown or deteriorated water, sewer, and storm drain lines due to the age of the system and limited record drawings. City and contractor teams have worked together to minimize service outages while taking the opportunity to make necessary repairs and replacements as these issues arise.
Further south, the bore beneath the Norfolk Southern railroad has been completed, and the final bore at U.S. 21 and Third Creek will begin soon. The City appreciates the community’s continued patience as this major infrastructure project moves forward to strengthen Statesville’s water system for years to come.
Project Update: August 29, 2025
The 20-inch waterline has now been installed across Morrison Creek, just before it meets Fourth Creek. Crews have also finished stabilizing the area by seeding, strawing, and strengthening the creek banks. At the Water Treatment Plant, major valve replacements are complete. These steps extend the new pipe from the Water Treatment Plant toward the I-40 crossing, where directional drilling (boring a tunnel underground for the pipe) is underway.
The I-40 crossing work connects at Carolina Avenue and Brookdale Drive. To complete this phase, the intersection of Brookdale Drive and Carolina Avenue North will be closed around the clock from September 2 through September 11, 2025. This closure is necessary to safely finish construction in the area.
You can find details on this closure and other road closures around the city at www.statesvillenc.net/road-closures.
Progress continues on the Waterline Replacement Project:
As construction activity increases, be sure to follow the City’s website and social media channels for road closure updates and traffic impacts. We appreciate your continued patience as we invest in critical upgrades to our water infrastructure.
During overnight work on the Waterline Replacement Project, contractors encountered unexpected issues that required us to temporarily use reserve water. Water service will be restored shortly, and residents and businesses affected by the outage have been notified.
Once service returns, you may notice brown or discolored water due to sediment that was stirred up in the lines. If this happens:
The water is safe, but we understand it may not look appealing. If issues persist, please contact the City of Statesville Water Department at 704-878-3417.
Thank you for your patience as we continue work on this important infrastructure upgrade.
The City of Statesville held a groundbreaking ceremony on Tuesday, May 6, 2025, to officially kick off construction on a major waterline replacement project that will modernize the city’s aging infrastructure and improve water service reliability for the community.
The event took place at the Statesville Water Treatment Plant and was attended by City Council members, Mayor Costi Kutteh, city staff, and representatives from Highfill Infrastructure Engineering and State Utility Contractors.
The project includes the replacement of approximately 29,500 linear feet (5.7 miles) of cast iron waterlines, originally installed in the 1940s. These lines run from the Water Treatment Plant to Iredell Memorial Gardens along US-21 South. The upgrade will replace outdated pipes with new 12-inch and 20-inch waterlines, improving system efficiency and reducing the risk of water main breaks and service disruptions.
“This is a foundational investment in our city’s future,” said Mayor Kutteh. “Clean, reliable water is essential, and this project ensures our system is ready to serve our growing community for decades to come.”
The estimated $25.8 million project is being funded through a combination of local and state sources, including the City of Statesville and a grant from the NC Department of Environmental Quality’s Division of Water Infrastructure using ARPA funding.
Construction begins this month and is expected to be completed by September 2026. The City will keep residents and businesses informed throughout the project and will issue advance notice for any lane closures or construction impacts in specific areas.
Key Features & Community Benefits
Project Timeline & Investment
Funding Sources
Why This Project Matters
Access to safe and reliable water is a fundamental necessity. This major waterline replacement project will modernize Statesville’s infrastructure, reduce the risk of service disruptions, and enhance water quality and efficiency for the community.
What to Expect During Construction:
The City is replacing 5.7 miles of waterlines. The waterlines are 16-inch and 20-inch and were installed in the 1940s.